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How Flipping Bangers Turned a Tired Saab 99 into a Rally-Inspired Star

Witness the revival of a neglected Saab 99 as the Flipping Bangers team delivers an inspiring transformation

The iconic Saab 99 revived by Flipping Bangers—transforming rust and despair into rally-inspired beauty.

Bringing a Forgotten Saab 99 Back from the Brink

Will Trickett and Gus Gregory are no strangers to ambitious automotive projects. Their TV show, Flipping Bangers, known for rescuing neglected classics and transforming them into desirable machines, recently featured an episode dedicated to the revival of a tired Saab 99. Acquired in somewhat questionable condition, this early ’80s Saab posed numerous challenges—from overheating issues to significant rust damage. Undeterred by its 180,000-mile history, Will and Gus took on the daunting task of transforming a seemingly terminally-ill Saab into a rally-inspired masterpiece.

Initial Assessment: A Troubled Start

When Gus and Will first spotted this Saab 99 listed online, it was evident that optimism outweighed practicality. Originally bought for a charity rally, the previous owner, Dennis, quickly realized he’d made an impulse buy. Notably, Dennis purchased the car for £1,500 but was eager to offload it for significantly less due to multiple mechanical concerns.

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Initial test drive reveals the Saab 99's rough edges—overheating issues and visible wear hint at the challenge ahead for Will and Gus.
Initial test drive reveals the Saab 99’s rough edges—overheating issues and visible wear hint at the challenge ahead for Will and Gus.

Upon their initial inspection, the Saab presented itself as rough around the edges. Rust was prominent, particularly around the rear boot area, and the interior bore witness to questionable DIY repairs involving gaffer tape and mismatched materials. Mechanically, the car struggled with overheating, which cast doubts about the viability of the project. Nevertheless, driven by their passion for quirky classics and the low entry price of £900, Will and Gus decided to take a calculated risk and brought the 99 back to their garage.

Overcoming Mechanical Hurdles

Addressing the mechanical issues first, the team tackled the overheating problem head-on. Gus methodically assessed the cooling system, beginning with a complete radiator flush, which, to his surprise, yielded few contaminants. Upon removing the water pump, he found a relatively new unit installed, suggesting previous unsuccessful attempts to fix this persistent issue.

Gus Gregory dives deep into troubleshooting, tackling the Saab 99's persistent overheating problems with precise mechanical expertise.
Gus Gregory dives deep into troubleshooting, tackling the Saab 99’s persistent overheating problems with precise mechanical expertise.

Realizing the water pump and radiator were unlikely culprits, Gus proceeded to flush the engine thoroughly, adding a specialized engine cleaner to remove any unseen blockages. This meticulous approach eventually paid off, restoring the cooling system’s integrity and confirming the engine’s health, crucial for potential buyers wary of engine problems in high-mileage cars.

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Welding and Rust Repair: Restoring Structural Integrity

While Gus wrestled with the cooling system, Will faced the substantial task of repairing extensive rust damage. Initial estimates suggested minimal welding, but reality quickly set in when deeper inspection revealed rust had thoroughly compromised the boot area and rear wheel arches.

Will Trickett carefully tackles extensive rust damage, welding the Saab 99's boot to restore structural integrity and ensure long-term durability.
Will Trickett carefully tackles extensive rust damage, welding the Saab 99’s boot to restore structural integrity and ensure long-term durability.

Determined to restore structural integrity, Will sourced replacement panels from a dedicated Saab parts supplier operating out of a small workshop in the UK. Impressively, these replacement parts were imported directly from Denmark, underscoring the ongoing global support for classic Saab models. Will’s skillful welding not only restored strength but also significantly improved the aesthetics and durability of the vehicle, a key factor in raising its potential resale value.

Custom Rally-Inspired Modifications

Once mechanical and structural issues were resolved, the duo shifted focus to aesthetics and style—crucial for attracting enthusiasts and enhancing market appeal. The interior received an impressive makeover with custom-made aluminium door cards, emulating the minimalist, functional style often seen in classic rally cars. Gus complemented this look with a bespoke aluminium dash panel, which replaced the tired and worn original fittings.

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The original Saab wheels receive a striking gold finish, instantly elevating the 99's rally-inspired appearance.
The original Saab wheels receive a striking gold finish, instantly elevating the 99’s rally-inspired appearance.

The exterior transformation was equally striking. Will refurbished the original wheels with a bold gold finish, immediately giving the car a distinctive and aggressive stance. Gus, on the other hand, added a set of classic rally-style spotlights, further enhancing its motorsport aesthetic. Additionally, they collaborated with a specialist designer to create and apply a custom vinyl graphic, significantly raising the car’s visual appeal and solidifying its rally-inspired personality.

Road Test: A Journey of Rediscovery

After extensive garage hours, it was crucial to validate their efforts with a comprehensive road test. Embarking on a scenic drive through the Welsh countryside, Will and Gus confirmed their restoration work had dramatically transformed the Saab 99’s driving experience. Stable engine temperatures and reliable mechanical performance reassured the team their efforts were worthwhile. The Saab confidently handled the demanding Welsh terrain, reinforcing their belief in the car’s newfound reliability and appeal.

Fully restored and rally-inspired, the Saab 99 takes on its final test drive, proving its renewed spirit and impressive road capabilities.
Fully restored and rally-inspired, the Saab 99 takes on its final test drive, proving its renewed spirit and impressive road capabilities.

The road test not only showcased the mechanical improvements but also highlighted the car’s newfound aesthetic charm. Passersby turned heads, appreciating the thoughtful rally-inspired details and flawless finish. For Gus and Will, this successful test drive was more than just validation—it represented a triumphant rescue of automotive heritage.

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From Neglected Banger to Desirable Classic

In the cutthroat world of buying and flipping cars, success stories like this Saab 99 are particularly satisfying. Initially purchased under considerable doubt and skepticism, the car emerged as a desirable classic, now ready for a new enthusiast owner. Selling for a profitable £2,450, this project highlights how expertise, dedication, and a touch of creative imagination can transform neglected vehicles into coveted classics.

The episode underscores the appeal of classic Saabs, revered for their innovative engineering, robust build quality, and timeless style. For enthusiasts and restorers alike, the journey of this Saab 99, documented engagingly by Gus and Will, provides both inspiration and practical insights into the art of automotive revival.

For those eager to witness every twist and turn of this captivating Saab revival, the complete episode is available to watch on YouTube (Playback on other websites has been disabled by the video owner).

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Join Gus and Will on their thrilling adventure of turning rust into automotive art.

Goran Aničić
the authorGoran Aničić
For over 15 years, Goran Aničić has been passionately focused on Saab automobiles and everything related to them. His initial encounter with Saab cars took place back in 2003 when the first Saab 9-3 and sedan version were introduced. At that moment, he was captivated by the car's Scandinavian design logic and top-notch engineering, and everything that followed stemmed from that first encounter. Later on, through his work at the editorial team of the Serbian automotive magazines "Autostart" and later "AutoBild," he had the opportunity to engage more closely with Saab vehicles. In 2008, he tested the latest Saab cars of that time, such as the Saab 9-3 TTiD Aero and Saab 9-3 Turbo X. In 2010, as the sole blogger from the region, he participated in the Saab 9-5ng presentation in Trollhättan, Sweden. Alongside journalists from around the world, he got a firsthand experience of the pinnacle of technological offerings from Saab at that time. Currently, Goran owns two Saabs: a 2008 Saab 9-3 Vector Sportcombi with a manual transmission, and a Saab 9-3 Aero Griffin Sport Sedan from the last generation, which rolled off the production line in Trollhättan in December 2011.

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